Elkhart-brass Unibody Valve User Manual

Valve and Controller ManualDoc #98311000/Rev. C

10ELKHART BRASS MANUFACTURING COMPANY, INCMODELSP 3.6-PWG4-PWGNOITAMROFNI TCUDORHandwheel diameter "3.6"4Material AluminumFinish (specify)Bl

11800.346.0250 • www.elkhartbrass.comIII. GENERAL WARNINGS AND CAUTIONS • All personnel who may be expected to operate this equipment must be tho

12ELKHART BRASS MANUFACTURING COMPANY, INCIV. QUICK INSTALLATION GUIDE 1. Adapters to Valve Body A) Move valve to close position. See Figur

13800.346.0250 • www.elkhartbrass.com 2. Installation of Actuators to Valve Body A) Remote, Direct Handle, or Twist Lock Actuator 1

14ELKHART BRASS MANUFACTURING COMPANY, INC 3. Rotate the actuator assembly on valve body until handle stops align with waterway as shown in

15800.346.0250 • www.elkhartbrass.com 2. Push the actuator assembly down against valve body assembly and rotate the assembly in both direc

16ELKHART BRASS MANUFACTURING COMPANY, INC C) Gear and Electric Actuator 1. Disassemble gear case cover from gear case by removing four

17800.346.0250 • www.elkhartbrass.com 3. Hold the actuator assembly above valve body assembly and align the actuator shaft with the slot in

18ELKHART BRASS MANUFACTURING COMPANY, INC 7. On G1F, E3F and E4F assemblies, reattach the gear case cover to the gear case by replacing the

19800.346.0250 • www.elkhartbrass.com A) Non-Slow Close Handle Positioning 1. Remove the 1/2" bolt and washer that locks the hand

2ELKHART BRASS MANUFACTURING COMPANY, INCTABLE OF CONTENTSA. Quick Start Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

20ELKHART BRASS MANUFACTURING COMPANY, INCRoll pin B) Slow Close Handle Positioning A slow close is available for the R1S, R2S, D1S, D3S and

21800.346.0250 • www.elkhartbrass.com 5. Place the handle coupler over the handle with the handle lling the slot. Figure 22 6. Pla

22ELKHART BRASS MANUFACTURING COMPANY, INC 4. Slow Close Adjustment 1. Loosen the socket head cap screw and two set screws. Figure 25

23800.346.0250 • www.elkhartbrass.com V. MAINTENANCE 1. Ball Valve Seal Kits The Unibody Valve body assemblies require very little maintenance

24ELKHART BRASS MANUFACTURING COMPANY, INCEB15(BallValve)EB20(BallValve)EB25(BallValve)EB30(BallValve)EB35(BallValve) INDEX DESCRIPTION Q

25800.346.0250 • www.elkhartbrass.com INDEX PART# DESCRIPTION QTY 1 65016000 FACE SEAL 2 2 58910000 SEAT RETAINER 1 3 57453000 O RIN

26ELKHART BRASS MANUFACTURING COMPANY, INCEB3B INDEX PART # DESCRIPTION QTY 1 70123001 BUTTERFLY VALVE 1 2 16388000 BOLT – HEX HEAD 4 3

27800.346.0250 • www.elkhartbrass.comINDEX PART # DESCRIPTION QTY1 70105001 BUTTERFLY VALVE 12 61034000 BOLT - HEX HEAD 43 11724001 BRACKET 14 11946

28ELKHART BRASS MANUFACTURING COMPANY, INCINDEX PART # DESCRIPTION QTY1 70126001 BUTTERFLY VALVE 12 16388000 BOLT - HEX HEAD 43 11949001 ADAPTER 14 64

29800.346.0250 • www.elkhartbrass.com INDEX PART # DESCRIPTION QTY 1 17864000 1/2" X 3/4" BOLT SS 1 2 71060000 WASHER FLAT 1

3800.346.0250 • www.elkhartbrass.comVII. Introduction: Electric Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

30ELKHART BRASS MANUFACTURING COMPANY, INC INDEX PART # DESCRIPTION QTY 1 17864000 1/2" X 3/4" BOLT SS 1 2 71060000 WASHER FLAT

31800.346.0250 • www.elkhartbrass.comFigure 33D1F(Direct[Long])D2F(Direct[Long]–Chrome)D3F(Direct[Short])D4F(Direct[Short]–Chrome)1236

32ELKHART BRASS MANUFACTURING COMPANY, INC INDEX PART # DESCRIPTION QTY 1 65113000 1/2" X 2 BOLT SS 1 2 71060000 WASHER FLAT 1 3 23

33800.346.0250 • www.elkhartbrass.com INDEX PART # DESCRIPTION QTY 1 17864000 1/2" X 3/4" BOLT SS 1 2 71060000 WASHER FLAT 1

34ELKHART BRASS MANUFACTURING COMPANY, INC INDEX PART # DESCRIPTION QTY 1 64103000 #8 X 1/2" SHCS 4 2 71609000 WASHER 4 3 23653000

35800.346.0250 • www.elkhartbrass.comFigure 37E1F(Electric)E2F(Electric) INDEX PART # DESCRIPTION QTY 1 65105000 SENSOR 1 2 64103000 #8

36ELKHART BRASS MANUFACTURING COMPANY, INC INDEX PART # DESCRIPTION QTY 1 64103000 #8-32 X 1/2" SHCS 4 2 71609000 #8 WASHER 4 3 815

37800.346.0250 • www.elkhartbrass.com INDEX PART # DESCRIPTION QTY 1 64103000 #8-32 X 1/2" SHCS 4 2 71609000 #8 WASHER 4 3 81596

38ELKHART BRASS MANUFACTURING COMPANY, INC INDEX PART # DESCRIPTION QTY 1 17867000 1/2-13 X 2" BOLT 1 2 71060000 WASHER FLAT 1 3 64

39800.346.0250 • www.elkhartbrass.comVII. INTRODUCTION: ELECTRIC VALVES1. Electric Controller Overview (UBEC1, UBEC2, UBEC3, UICS2)Designed with pr

4ELKHART BRASS MANUFACTURING COMPANY, INCUBEC AND UICS2 QUICK START INSTRUCTIONS (E1F AND E2F)1. Wire Harness Diagram2. Valve Position Calibration

40ELKHART BRASS MANUFACTURING COMPANY, INCVIII. GENERAL DESCRIPTION1. Components The Valve Control indicator requires the following components:

41800.346.0250 • www.elkhartbrass.com2. Controls and Indicators (UBEC1, UBEC2, UBEC3, UICS2) All controls and indicators are located on the fr

42ELKHART BRASS MANUFACTURING COMPANY, INCIX. INSTALLATIONThe valve control and display module, ow sensor and pressure sensor are compatible for use

43800.346.0250 • www.elkhartbrass.com2. Install Pressure Sensor (UBEC2, UBEC3, UICS2, E4F, & E6F) The pressure sensor is mounted on the downs

44ELKHART BRASS MANUFACTURING COMPANY, INC3. Install Flow Sensor (UBEC3, E4F, & E6F) There are several ways to install the paddlewheel type ow

45800.346.0250 • www.elkhartbrass.comFigure 44. Flow Sensor Location GuideThe preferred location for the mounting of a ow sensor is on the top half

46ELKHART BRASS MANUFACTURING COMPANY, INCSaddle Clamp InstallationNote: Ensure that the mounting location meets the requirements for uniform water o

47800.346.0250 • www.elkhartbrass.comFigure 45. Saddle Clamp InstallationNote: Allow a minimum of 2 inches clearance at the sensor top for removal/

48ELKHART BRASS MANUFACTURING COMPANY, INCWeldment InstallationNote: Ensure that the mounting location meets the requirements for uniform water ow.

49800.346.0250 • www.elkhartbrass.comFigure 46. Weldment InstallationPipe Size Dimension(Sch 40) A 1.5 1.95 to 1.80 2 1.95 to 1.80 2.5 1.90 to 1.

5800.346.0250 • www.elkhartbrass.comE3F AND E4F QUICK START INSTRUCTIONS 5. Wire Harness Diagram 6. Valve Position Calibration (SEE PAGE 63 OF MAN

50ELKHART BRASS MANUFACTURING COMPANY, INCAdapter (End Cap) InstallationNote: Mounting a ow sensor in a valve end cap adapter will normally not meet

51800.346.0250 • www.elkhartbrass.comX. OPERATIONFor UBEC2, UBEC3 and UICS2, pressure and ow information from sensors or from the datalink interfa

52ELKHART BRASS MANUFACTURING COMPANY, INC AutoOpen/AutoClose(AllControllers) Auto Open will fully open the valve when initiated. Press and ho

53800.346.0250 • www.elkhartbrass.comXI. PROGRAMMING (UBEC1)When in the program access mode the LEDs are used to set the control and display module

54ELKHART BRASS MANUFACTURING COMPANY, INCPrimary Control and Display ModulePrimary displays are programmed with the module function PRIMARY. A primar

55800.346.0250 • www.elkhartbrass.comProgram ID Number (Code 213)Note: The red CLOSED LED must be ashing to change the program.1. Use the OPEN bu

56ELKHART BRASS MANUFACTURING COMPANY, INCXII. PROGRAMMING (UBEC2 AND UBEC3)When in the program access mode the digital display will show operator inp

57800.346.0250 • www.elkhartbrass.comProgram ID Number (Code 2130)1. Enter code 2130 – Press OPEN button 2 times to enter 2 – Press CLOSE button

58ELKHART BRASS MANUFACTURING COMPANY, INCProgram Valve Polarity (Code 2160)The control can be set for TYPE1 standard or TYPE2. TYPE1 valves have stan

59800.346.0250 • www.elkhartbrass.comXIII. PROGRAMMING (UICS2)When in the program access mode the digital display will show operator inputs and prog

6ELKHART BRASS MANUFACTURING COMPANY, INCElkhart Brass Unibody apparatus valves are specially designed for reliability, ease of installation and ease

60ELKHART BRASS MANUFACTURING COMPANY, INCProgram ID Number (Code 2130)This code sets the ID of the control and display module. A remote has to have t

61800.346.0250 • www.elkhartbrass.comAir Valve Delay (Code 2170) Factory programmed value: 1 Seconds Options: 0 to 999This code sets th

62ELKHART BRASS MANUFACTURING COMPANY, INCXIV. PROGRAMMING (E3F, E4F, E5F, & E6F)Programming of the E3F, E4F, E5F, and E6F actuators can be accomp

63800.346.0250 • www.elkhartbrass.comXV. CALIBRATION1. Valve Position Calibration (UBEC1, UBEC2, UBEC3, UICS2) All valves must have the position c

64ELKHART BRASS MANUFACTURING COMPANY, INC3. Pressure Calibration (Code 3230) To calibrate the pressure display use a calibrated pressure referenc

65800.346.0250 • www.elkhartbrass.com5. Flow Calibration, Multiple Point (Code 3220) This function allows for the display to be calibrated at mul

66ELKHART BRASS MANUFACTURING COMPANY, INCXVI. DIAGNOSTICSWhen a warning condition exists, 2 center LEDs blinking or all position LEDs blinking.Witht

67800.346.0250 • www.elkhartbrass.comCODE DESCRIPTION VALVE CURRENT WARNING12 No Sensor SignalVoltage Out of RangeNormalLess than 10 AMPS2 LEDs Bli

68ELKHART BRASS MANUFACTURING COMPANY, INCVent12-PinConnector6-Pin Connector(UBEC2, UBEC3 and UICS2)UBEC 12-Pin Connector Pin Signal Description 1

69800.346.0250 • www.elkhartbrass.comGENERAL WIRING DIAGRAM (UBEC1, UBEC2, UBEC3 and UICS2)1. Controller harness2. Sensor/solenoid harness a. P

7800.346.0250 • www.elkhartbrass.comII. COMPONENT IDENTIFICATION 1a. Ball Valve Body * Bolt center diameter 1b. Butterfly BodyPRESSUREDIMENSIONS

70ELKHART BRASS MANUFACTURING COMPANY, INC12-PinConnector6-PinConnectorE3F, E4F, E5F, & E6F 12-Pin Connector Pin Signal Description 1 Power 12

71800.346.0250 • www.elkhartbrass.comGeneral Wiring Diagram (E3F and E4F)1. Controller harness2. Sensor/solenoid harness a. Pressure only (UBEC2

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76ELKHART BRASS MANUFACTURING COMPANY, INCELKHART BRASS MFG. COMPANY INC. 1302 WEST BEARDSLEY AVENUE ELKHART, IN 46514 800.346.0250Doc #98

8ELKHART BRASS MANUFACTURING COMPANY, INCElkhart ModelnoitpircseDsehcnIsnoisnemiDHandle Length AShort R1F R3F(short)Handle Length A7" Long R2F R4

9800.346.0250 • www.elkhartbrass.comTWISTLOCKRACKandSECTORGEARELECTRICSLOWCLOSEElkhartnoitpircseDsehcnIsnoisnemiDModelHandle Length A 815/16&quo