Elkhart-brass Scorpion 7400 EXM Monitor User Manual

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7400 EXM Monitor
Installation, Operating, & Maintenance Instructions
PHYSICAL: 1302 WEST BEARDSLEY AVE ELKHART, IN 46514 WWW.ELKHARTBRASS.COM © 2014 ELKHART BRASS MFG. CO., INC.
MAILING: P.O. BOX 1127 ELKHART, IN 46515 1-574-295-8330 1-800-346-0250 98342000 REV F
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Summary of Contents

Page 1 - 7400 EXM Monitor

7400 EXM Monitor Installation, Operating, & Maintenance Instructions PHYSICAL: 1302 WEST BEARDSLE

Page 2

10 Installation Step 1: Mount and Wire All System Components Installation instructions have been included for all EXM components. Monitor –  Be

Page 3

11 1 2 1 2 RF Transceiver in Panel Mount 1 2 Panel Mount Controller - 

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12 1 2 Valve Plug  Install a 1 Amp fuse into the positive power lead of the Docking Station for a 12V system (1/2 Amp for 24V system).  Lift the

Page 5 - SM-2000E (P/N: 03990201)

13 OEM Interface Module Plug Information Joystick Plug Information Valve Plug 1 2 RF Transceiver in OEM Module  If the 7070 OEM

Page 6

14 1 2 1 2 Position Feedback Display –  Using the Position Display template shown in the Component Mounting Templates section, drill the two 11/6

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15 EXM CAN Stow Module –  Using the EXM CAN Stow Module template shown in the Component Mounting Templates section, drill the two (2) 1/4” dia. h

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16 Valve Plug Actuator Plug Valve Plug Two-Way Connector Gasket Location Electric Actuated Unibody Valve –  Install the valve into the water suppl

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17 Installation Step 2: Configure the EXM System NOTE: EXM systems using CAN communication and consisting of a monitor and one controller (panel mou

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18 Installation Step 3: Calibrate the EXM System After successfully configuring the system, the system must be calibrated. Calibrating the EXM syst

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19  Calibrating Vertical Rotation - The Vertical calibration point is factory set at 90° (straight up). This is the position needed when wiring fo

Page 12 - Valve Plug

2 TABLE OF CONTENTS PRODUCT SAFETY INFORMATION 3 MONITOR CALLOUT DRAWING 4 SYSTEM COMPONENTS 5 INSTALLATION INSTRUCTIONS 9 Installation Step 1

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20 Installation Step 4: Check Installation After mounting, wiring, configuring, and calibrating the EXM system, check the installation of the entire

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21 OPERATING INSTRUCTIONS To view a demonstration of some operating commands go to www.elkhartbrass.com to download the appropriate EXM System Inst

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22 C. Re-calibrating Horizontal and Vertical Rotation Calibrating the EXM system’s horizontal and vertical rotation is a necessary step for EXM sys

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23 Figure 1: Keep-Out Zones E. Keep-Out Zones Keep-Out Zones are used when it is desired to restrict the motion of the monitor to a smaller more sp

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24 F. Stow Position The Stow Position is a preset position that can be used to bring the monitor into a position suitable for when the system is po

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25 I. Oscillation The oscillation function is used to move the monitor back and forth inside a boxed area or straight horizontal or vertical line s

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26 Handheld & Panel Mount - Remove the top cover on the controller with a phillips screwdriver. OEM Interface Module - Remove the cover with a p

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27 N. Update Firmware  Before updating firmware ensure that all components intended for the update are powered up and connected to the chosen inpu

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28 MAINTENANCE INSTRUCTIONS Preventive Maintenance The complete monitor and control system should be inspected during each apparatus check. Caref

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29 o The close LED will flash while the valve is closing whether in auto-travel mode or while holding the CLOSE button. The CLOSE button LED will

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3 PRODUCT SAFETY INFORMATION  All personnel who may be expected to use this equipment must be thoroughly trained in its safe and proper use.  Be

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30 SYSTEM SPECIFICATIONS 7400 EXM Monitor  Max Flow Rating 2500 GPM (9463 LPM)  Max Operating Pressure 500 PSI Limited Duty (34.5 BAR)

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31 Handheld Controller - 7015  Input power Li-Ion 3.7V  Expected battery life 3.5 hours with continuous RF Transmission  Re

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32 J1939 CAN Communication Structure Preliminary Configuration for Input Control CAN Settings: J1939_SOURCE_ADDRESS address range for monitors = 0x8

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33 Monitor Position Feedback Message Repetition rate: 100mS Data Length: 8 Extended Data Page: 0 Data Page: 0 PDU Format: 255 PDU Specific: 24

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34 MONITOR AND NOZZLE HYDRAULIC DATA Interpreting Flow Data The following graphs offer the pressure losses for the monitor (and other devices) in

Page 29

35 50 60 65 70 75 80 50 60 65 70 75 80SS110 140 172 220 229 -NARROW FOG100 129 132 136 140 -WIDE FOG56 62 68 72 82 -SS- - - - 240 300NARROW FOG- - -

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36 COMPONENT MOUNTING TEMPLATES NOTE: Pages must NOT be scaled during printing or template size will be scaled incorrectly. Panel Mount Controller M

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37 Docking Station Mounting Template Position Display Indicator Mounting Template IF YOU CAN SEE THI

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38 Joystick Controller Mounting Template IF YOU CAN SEE THIS TEXT, PLEASE REPRINT THIS PAGE AT 100

Page 33

39 EXM CAN Stow Module Mounting Template IF YOU CAN SEE THIS TEXT, PLEASE REPRINT THIS PAGE AT 100%

Page 34

4 MONITOR CALLOUT DRAWING X-Stream Series Electronically Actuated Nozzle 3.5” NHT Discharge Fully Vane

Page 35 - SM-2000E

ELKHART BRASS PHYSICAL: 1302 WEST BEARDSLEY AVE • ELKHART, IN 46514 MAILING: P.O. BOX 1127 • ELKHAR

Page 36

5 SYSTEM COMPONENTS MONITOR Monitor – 7400 The monitor is specially designed for severe duty cycles. Unique waterway swivel joints utiliz

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6 CONTROL Joystick Controller - 7030 The Joystick Controller must be used in conjunction with the 7070 OEM Interface Module (Joystick and OEM In

Page 38

7 OEM Interface Module - 7070 The OEM Interface Module is used in conjunction with either the Elkhart Brass or customer supplied joystick, or

Page 39

8 CAN Connector Kit - 37221000 This kit provides the wired connectors needed to branch off the main CAN communication line, and allow

Page 40

9 INSTALLATION INSTRUCTIONS Installation Overview: Recommended electrical requirements for monitor:  Power and Ground wire gauge and len

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